Prototype & Low Volume
Prototype & Low Volume Services for Custom Prints
Rapid CNC Milling
Our JYH Prototyping Services
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Rapid CNC Prototyping Service
CNC machining, including both CNC milling and CNC turning, is an excellent choice for rapid prototyping when parts need to be assessed in their final material form. This method allows for prototypes to be made from fully dense stock, providing accurate and durable models. RapidDirect specializes in machining a broad spectrum of metals and plastics, ensuring versatility for your project requirements. Our rapid CNC prototyping services deliver high-quality machined prototype quickly, often in 1 day. This speed, coupled with our cost-effective pricing, allows engineers to order multiple prototypes at once, facilitating quick and thorough product evaluations.
Choosing RapidDirect for your CNC prototyping needs means benefiting from our expertise and commitment to precision. We provide various expedite options, ensuring that urgent projects are completed on time. Our market-based pricing model ensures affordability without compromising quality. With RapidDirect, you receive detailed and accurate prototypes that support rapid product development, from initial design to final production.
Maximum Part Size:
CNC Milling: 4000×1500×600 mm
CNC Turning: 200×500 mm
Standard Lead time: 1 day
Tolerance: 0.001 inches
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Rapid Prototype Injection Molding Service
Injection molding is a top choice for prototyping when you need highly durable and consistent parts for extensive testing. This method is perfect for high-fidelity product evaluations and for creating temporary bridge tooling during product launches. Rapid injection molding typically has a lead time of 2-3 weeks for initial parts, but with RapidDirect’s expedited services, you can receive parts in as little as five days.
Opting for injection molding over 3D printing or CNC machining is beneficial when your project demands strict material properties or specific mechanical requirements that other methods can’t achieve. RapidDirect excels in this area, offering high repeatability and near-final shapes with each prototype. Our expertise ensures that you receive reliable and precise prototypes, aiding in effective product development and testing.
Maximum Part Size: 1200×1000×500 mm
Standard Lead time: 2-3 weeks
Mold Cavity Tolerance: +/- 0.05 mm
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Rapid Sheet Metal Prototyping Service
Sheet metal fabrication is perfect for producing flat parts that need to be tested in their final metal form quickly. This method enables prototypes to be made within a week or less, offering a fast and efficient solution. It is also cost-effective, allowing the creation of multiple prototype designs simultaneously. While Aluminum 5052 is a common choice, we also offer a variety of other alloys, including steels, copper, and stainless steel.
Choosing RapidDirect for your sheet metal prototyping ensures you benefit from our extensive experience and streamlined processes. We provide a wide range of materials and guarantee high-quality rapid metal prototyping services that meet your project requirements accurately and promptly. With RapidDirect, you can expect reliable, precise, and swift delivery of your sheet metal prototypes, keeping your design process on schedule and within budget.
Cutting Feature: ± .00787” (0.2mm)
Bend Angle: ± 1.0°
Bend to edge: +/-0.010″(0.254mm)
Bend to hole: +/- 0.2 mm
Standard Lead time: 1-2 business days
General Tolerances: Metals : ISO 2768-c
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Rapid 3D Prototyping Service
3D printing stands out as the leading method for rapid prototyping due to its speed and cost-effectiveness. This technique enables the quick and economical creation of prototypes, often ready for dispatch within a day at minimal cost. The primary 3D printing methods for rapid prototyping include Selective Laser Sintering (SLS), Stereolithography (SLA), and Fused Deposition Modeling (FDM).
SLS is highly versatile, offering a balance of speed, mechanical functionality, detailed resolution, and affordability. SLA provides the finest surface finish and exceptional accuracy, making it perfect for creating clear parts with precise tolerances. FDM is ideal for producing larger parts from a variety of engineered thermoplastics such as ABS, PC, and ULTEM, capable of fabricating items up to 36” in size in a single piece.
Choosing RapidDirect for your 3D printing needs ensures you benefit from our expertise and advanced capabilities. We manufacture high-quality 3D printed parts that meet your specific project requirements. With RapidDirect, you receive reliable, precise, and fast prototyping solutions that help accelerate your product development process.
Max. Build Size: 1400x700x500mm
Standard Lead time: 4-6 days
Dimension Tolerance: ±0.2mm (For >100mm, apply 0.15%)
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Rapid Vacuum Casting Prototyping Service
Vacuum casting is a preferred prototyping technique for producing high-quality, detailed replicas quickly and cost-effectively. This method is especially advantageous when you need small to medium quantities of functional plastic parts with the quality of injection-molded products. It allows for the precise replication of details and textures, making it perfectly suited for test marketing, functional testing, and proof-of-concept demonstrations.
Choosing RapidDirect for vacuum casting means leveraging a streamlined process that ensures fast delivery and high fidelity in every prototype. Our rapid vacuum casting service offers a versatile range of materials and finishing options, accommodating diverse prototyping needs. This flexibility, coupled with our dedication to quality and speed, positions RapidDirect as a leader in delivering prototypes that meet exacting standards. With our expertise, you can accelerate your product development timeline while maintaining rigorous quality control.
Maximum Part Size: +/- 0.025 m
Standard Lead time: Up to 20 parts in 15 days or less
Tolerance: ±0.05 mm
Prototype & Low Volume Materials
Our material selection includes plastic and metal options like ABS, PA (Nylon), Aluminum, and Stainless Steel, suitable for various industrial custom 3D printing projects. If you have unique material requirements, simply choose ‘Other’ on our quote configuration page. We’re committed to sourcing exactly what you need.
Aluminium
Aluminum is lightweight, strong, and easy to machine, positioning it great for various applications like aerospace and automotive parts. Its corrosion resistance also adds to its appeal in outdoor projects and structural components.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Stainless steel
Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Steel
Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Titanium
Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Bronze
Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Brass
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Copper
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Zinc
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Iron
Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.
Color:
- Silver
Subtypes:
Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)
Available Finish:
As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing
Price:
$$$
Lead Time:
About 5 business days
Surface Finishing for Prototype & Low Volume
Discover surface finishing to eliminate cutting and welding marks, enhancing both functionality, aesthetics for superior-quality parts.
As Machined
The fastest finishing option. Parts are delivered with visible tool marks and may have sharp edges or burrs, which can be removed upon request. The surface typically corresponds to a 125 µin Ra finish.
Anodizing
An electrochemical coating that improves corrosion resistance and appearance.
Type II: Available in clear, black, red, gold, and more.
Type III: Thicker and harder for added wear and corrosion protection.
Bead Blasting
Abrasive media is propelled at high pressure to create a uniform matte texture. Ideal for cosmetic parts where a smooth, non-reflective appearance is desired.
Sand Blasting
Similar to bead blasting but uses sand-based abrasive material. Produces a matte, textured finish suitable for smoothing surfaces or removing imperfections.
Plating
A thin metal layer is applied to the part to improve durability, conductivity, and appearance. Creates a smooth and glossy finish while protecting against corrosion.
Painting
A coating of liquid or powdered paint is applied to achieve a smooth, glossy, or clear finish. This method can enhance appearance and provide basic environmental protection.
Polishing
A mechanical finishing process that smooths and buffs the surface to achieve a reflective, glossy appearance. Reduces surface roughness and improves overall aesthetics.
Chromate
A conversion coating that creates a matte, clear protective layer. Enhances corrosion resistance while maintaining electrical conductivity—often used for aluminum and zinc parts.
Why JYH for Prototype & Low Volume Service
1-to-1 Quote Analysis
Simply upload your 2D drawings or 3D models and receive detailed quote feedback within 24 hours. Experienced engineers carefully review every design to ensure accuracy, eliminate misunderstandings, communicate clearly, and provide a competitively priced solution tailored to your needs.
High-Quality Production Parts
Every component is handled with strict attention to material selection, machining techniques, surface finishing, and CMM inspection. This commitment ensures consistent quality from prototypes to full-scale production. Each batch is thoroughly checked before shipment to guarantee reliable, high-precision results.
Fast Lead Time
Advanced 5-axis CNC machining centers and a skilled quoting team make it possible to deliver projects quickly and efficiently. Orders are prioritized based on requirements and complexity to keep production timelines fast without compromising quality.
Instant Communication
Dedicated technical support is available throughout the entire process—from quotation to final delivery. Questions are answered promptly, and every detail is confirmed to ensure you receive parts that fully meet your expectations.
Prototype & Low Volume for Various Industries
Years of experience in sheet metal fabrication allows us to deliver in a fast lead time. We do hope these outstanding parts from different industries make a significant difference to manufacturing industry.
We Support From Prototyping to Production
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JYH Prototypes
Rapid prototypes are produced quickly to enable immediate testing, feedback, and iteration, speeding up the development process.
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Design & Engineering Validation
Prototyping services validate design and engineering specifications to ensure functionality and performance before mass production.
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High Volume Production
Transitioning from prototype approval to high volume production is streamlined to maintain quality and meet production deadlines efficiently.
Prototype & Low Volume FAQs
When Should I Choose 4/5-Axis CNC Machining?
4- and 5-axis machining is ideal for producing complex or highly detailed components that require tight tolerances, smooth transitions, and precise geometry. When your part involves intricate features, multi-sided machining, or demanding accuracy, 5-axis machining is the best choice.
What Is the Maximum Part Size for 4/5-Axis CNC Machining?
The maximum workable size for 4- and 5-axis CNC machining is 1200 × H1000 mm, allowing large and complex parts to be produced with precision.
When Should I Choose 4/5-Axis CNC Machining?
Choose 4- or 5-axis CNC machining when your parts involve complex geometries, intricate details, or require high precision. These technologies allow machining from multiple angles in a single setup, making them ideal for components that cannot be produced efficiently with standard 3-axis machines.
Industries such as aerospace, medical, and automotive often rely on 5-axis machining due to the tight tolerances and sophisticated shapes required. It’s also the preferred choice when you need shorter lead times, improved surface finishes, and maximum accuracy—without compromising on design.
How Much Does CNC Machining Cost?
CNC machining costs depend on several factors, including the chosen material, machining complexity, labor, tooling, and surface finishing requirements. For an accurate and fast estimate, feel free to request a quick quote.